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PRE-COOKED PASTA

PRE-COOKED PASTA

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Fresh Pre-cooked Pasta

Fresh Pre-cooked Pasta Fresh Pre-cooked Pasta

Fresh Pre-cooked Pasta

Lines in question are intended to produce quickly cooking pasta of any type.

The whole range of the plant for fresh pre-cooked pasta includes:
lines consist of a dough mixer with calibrator or a press, or of one or more forming machineries in case of filled pasta is treated, a water cooker (a steam cooker shall be used in some cases), a system for washing and cooling the product. If necessary the forming machineries can be supplied with an automatic shuttle. Once undergone the treatment, the pasta is packaged together with some seasonings. After opening the package, the consumer only have to soak the pasta in hot water and add their sauces. In the specific case of regional typical pasta as Spätzle, Schupfnudeln, etc., the plant is composed of a mixer followed by a special head for the forming of Spätzle or Schupfnudeln and a cooker for their pre-cooking (steam or immersion).
The characteristics of the finished product are similar to those of any pre-cooked pasta.

Frozen Pre-cooked Pasta

Frozen Pre-cooked Pasta Frozen Pre-cooked Pasta

Frozen Pre-cooked Pasta

The plant produces frozen pasta of any type, ensuring a longer shelf-life compared to traditional fresh pasta.

The whole range of the plant for frozen pre-cooked pasta includes:
a first section formed by production machineries and treatment as in the production of fresh pre-cooked pasta and a second section comprising the plant used for freezing. The unpackaged product, before or after packaging, is placed in a freezer with a temperature of about -35° or -40°C. In this phase the product is usually placed on a spiral conveyor belt provided with evaporators for cooling and insulated cell.

Plants For Ready Meals

Plants For Ready Meals Plants For Ready Meals

Plants For Ready Meals

The line produces ready meals such as lasagne, cannelloni, spaghetti or other types of pasta already seasoned and stuffed with various types of sauces stuffed with meat or other ingredients. Thanks to the treatment to which the product is subjected, which includes first freezing and then pasteurization, the consumer will only have to heat the plate in a microwave oven and it will be ready to be served.

Machineries for pre-cooked pasta produce all type of pasta, cooking it quickly and continuously.

The consumer, once opened the package, will only have to put the pasta in the microwave for a minute, and it will be cooked, ready to be seasoned and served.
SARP line for pre-cooked pasta provides for the use of immersion cookers with innovative features in terms of energy saving and easy cleaning. Our cookers are suitable for cooking every type of pasta or sheet thanks to their different configurations.

Pre-cooked product can be directly FROZEN or used for the production of READY MEALS. Ready meals, in turn, can be frozen or pasteurized/cooled in spirals obtaining a shelf-life of about 60 days.
Plants can be realized for the usage of normal flours, gluten-free flours (starting from raw or pre-cooked flours) or special fours, implementing the existing machineries with particular systems suited to work the request flour.

Each Sarp plant consists of different components, the whole range includes:

  • Dough mixing units able to dose and mix semolina, flour, water, eggs and other ingredients for dough preparation.
  • Presses, from dosing and mixing the raw materials used, the extrusion of the dough is obtained  with any type of flour (with gluten or gluten-free, raw flour, treated, etc.), with or without vacuum.
  • Calibrators and cutters, which allow longitudinal and/or transverse cut of the sheet and the calibration of the sought sheet thickness.
  • Water cookers: for a continuous cooking of pasta. They can be constituted by a conveyor belt or a rotating drum according to the product to be treated. The final part of the cooker is constituted by a zone for washing the product from starches released during the cooking and interruption of cooking of the pasta.
  • Conveyor belts to convey the product to the packaging machineries or sauce dosing stations.
  • Post-packaging treatment through spirals, for pasteurization and cooling, in order to heat treat the product for a longer duration.
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Pastorizzatore per pasta fresca
Pastorizzatore per pasta fresca

PRESS CALIBRATOR CUTTER

Press mixed flours and liquids necessary for the dough and consequent extrusion of the product on your desired shape.

Production capacity depends on dimension of the machine and it is bind with the kind of product that you want.

You could work with several type of flour and raw materials, also gluten free.

Structure and accessories for this machine is completely shared with the following machines on production line.  In this case, calibrating system and cutting machine for production of long-cut pasta, with regulable thickness.

COOKER

SARP COOKER is suitable for cooking every type of pasta products (filled, flat pasta short-cut, long-cut and gnocchi) rice, vegetables, fruits and more…

The product dragging system with paddles allows to treat several type of products.

The cooking water recirculation allows the energy saving system: the product washing water is re-used, sent back to cooker through pipes passing through an heat exchanger. Pipes self-cleaning system.

The paddles are fixed to the upper lid, so there aren’t submerged mechanical parts for a longer life The openable washing zone system allows  to clean the washing belt during works. The machine is very fast and easy to clean and maintain.

 

 

AUT. PASTA CUTTER WITH CALIBRATING ROLLERS

The machine is suitable for cutting pasta with regulation of the thickness of the sheet, with nest forming.

The structure is in stainless steel and is equipped with independent and interchangeable  laminating roller device to obtaind several widht of sheets.

Transversal cutting device is equipped with speed variation to obtain a different pasta lenghts. It could be positioned on a calibrating rollers to allow nest forming on trays (or double trays sequences).

DEEP FREEZER

Sarp deep freezer is based on a coil-shape conveyor belt ans it’s suitable for deep-freezing heat treatment.

Thus, space occupied by the machine is reduced to the minimum and the devices for heat treatment can be placed in strategic locations to optimize the efficiency of heat exchange between air and product.

The spiral is placed inside an insulated room to enable reaching the optimum temperature for the freezing of the product. To make the treatment faster, the evaporators are located into the insulated chamber in order to allow the formation and distribution of the air flow, making the temperature uniform and increasing the heat exchange between air and product.

The temperature in the room can reach -40° C.

Each machine is designed and customized according to costumer’s needs; the conveyor belt is designed to be adaptable to all solutions with a special focus on load and unloading exigencies and on space optimization.

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